EM-348-SPF DC-Motor Controller with Modbus RS485

Key Features

  • Full-bridge positioning driver for brushed DC motors
  • Position feedback using one- or two-channel pulse signals
  • Two-channel 0°/90° pulse feedback for improved reliability
  • Freely scalable analog position command
  • Maximum electrical positioning accuracy of 0.2%
  • Adjustable acceleration and deceleration ramps
  • Adjustable current limit for motor and mechanism protection
  • Selectable 2 kHz or 16 kHz PWM frequency
  • Low-emission power-stage switching
  • External brake output for an electromagnetic brake or braking resistor
  • Automatic learn routine and configurable software limits
  • Manual or automatic homing for correcting pulse-count errors
  • Modbus communication for configuration and monitoring
  • EM-236 and EM-328 interface support

Overview

EM-348-SPF is a full-bridge positioning driver for brushed DC motors. It is designed for motor and actuator applications requiring accurate pulse-feedback positioning, adjustable motion profiles and versatile protection functions.

Position feedback is provided by one- or two-channel pulse signals. Although one-channel feedback can be used, two-channel 0°/90° pulse feedback is recommended for more reliable and secure position monitoring.

The driver includes adjustable acceleration and deceleration ramps for smooth starts and stops. Its adjustable current limit protects the motor against overcurrent and can also be used to detect a mechanical end stop.

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Pulse-Feedback Positioning

Position feedback can be obtained using either one pulse channel or two pulse channels with a 0°/90° phase difference. The two-channel method is preferred because it provides more reliable position information and allows the driver to detect the direction of movement from the pulse sequence.

The pulse inputs support frequencies up to 700 Hz. The maximum electrical accuracy of the driver and feedback system is 0.2%, making it suitable for most actuator-positioning applications.

Position Command

The requested position is set using an analog control signal. The position input can be scaled to match the required mechanical movement range.

The technical data specifies 0–5 V and 0–10 V analog input ranges for pins 11 and 12.

Learning and Homing

The parameter set includes an automatic learn routine that helps determine the full mechanical movement range quickly and easily. The usable positioning range can then be restricted from both ends using software limit parameters.

Accumulating pulse-count errors can be corrected using a homing sequence. Homing can be triggered manually or configured to operate automatically.

Motion Adjustment

Motor speed and current limits can be configured separately for the forward and reverse directions. Additional adjustment parameters include load compensation, positioning dead zone, acceleration and deceleration ramps, and a braking zone.

These settings allow the motion profile to be adapted to the mechanics of the application and help provide smooth direction changes, controlled braking and accurate final positioning.

Current Limiting

The adjustable current limit protects the motor and power stage against excessive current. It can also be used to detect a mechanical end stop when the motor current rises after the mechanism reaches the end of its travel.

The standard version provides an adjustable current limit from 0.1 A to 25 A, with a maximum of 30 A during start-up. A lower-current 6 A version is also available.

Selectable PWM Frequency

The PWM frequency can be selected between 2 kHz and 16 kHz. The 2 kHz setting provides the highest available output-current capacity.

The 16 kHz setting moves the switching frequency above the normal audible range, providing quieter motor operation with reduced continuous and peak-current capacity.

Brake Output

The driver includes an external brake output for controlling an electromagnetic motor brake. Depending on the application design, the output can also be used to control a braking resistor during regenerative braking.

The brake output is an NPN open-collector output rated for loads up to 35 V and 2 A.

Communication and Configuration

Parameters and operating status can be configured and monitored through the RS-485 interface using the Modbus protocol.

Local configuration and monitoring can also be performed using the EM-236 Interface Unit or the EM-328 interface together with the EmenTool Lite PC application. Firmware updates can be installed using EmenTool.

Low-Emission Power Stage

The power stage uses a smoothed switching method designed to reduce radio-frequency emissions. This can reduce the need for external filtering, although EMC compliance must always be verified for the complete installation.

Mounting Options

The compact driver can be installed directly using screw mounting. An optional DIN-rail mounting base is also available for control-cabinet installations.


Technical Data EM-348-SPF

PCB and firmware version PCB v1, EM-348-SPF firmware v1.8
Continuous supply voltage 10–35 V, maximum
Adjustable overvoltage limit 15–40 V
Start-up voltage 9 V
Shutdown voltage 8 V
Continuous output current at 2 kHz 15 A at 100% duty cycle / 10 A at 5–99% duty cycle
Continuous output current at 16 kHz 10 A at 100% duty cycle / 5 A at 5–99% duty cycle
Peak current at 2 kHz 30 A for 5 s
Peak current at 16 kHz 25 A for 5 s
Adjustable current limit 0.1–25 A, max. 30 A during start-up
6 A version current ratings Typically 2.5 times lower than the standard version
Overtemperature limit 100 °C
Adjustable start and stop ramps 0–5 s
PWM frequency 2 kHz / 16 kHz
Analog inputs, pins 11 and 12 0–5 V or 0–10 V
Digital control input levels High = 4–30 V / Low = 0–1 V
Control input impedance typ. 47 kΩ
Pulse inputs Pins 2 and 3
Pulse input impedance typ. 10 kΩ
Maximum pulse input frequency 700 Hz
Control input response time typ. 5 ms
Fault output PNP open collector, 12–22 V, max. 50 mA
Brake output NPN open collector, max. 35 V / 2 A
Disable input Active when Uin > 4 V (PNP)
Communication interface Two-wire half-duplex RS-485
Communication protocol Modbus
Communication speed 9600 bit/s
Motor and supply connectors Max. 2.5 mm² cable
Control connectors Max. 1 mm² cable
Dimensions 42 × 72 × 25 mm
Dimensions, 6 A version 42 × 72 × 18 mm
Dimensions with DIN-rail base 45 × 80 × 45 mm
Operating temperature (Ta) −40…+60 °C
Weight 75 g
Weight, 6 A version 48 g
EMC CE tested for industrial environments

Product files

EN_em-348-SPF.pdf (1.273,83 KB)
Modbus_SPF_25.9.2018.pdf (24,33 KB)
Modbus_common_part_10.2.2021.pdf (393,18 KB)
EN_em-Rail_bases.pdf (2.833,53 KB)
Stock: 20 pcs.
59,00 €
VAT 0%

Ordering larger quantities +100pcs.

For volume discounts pls. see the Contact Info for Electromen distributors. If you didn´t find your country distributor then ask direct offer from office@electromen.com

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