EM-241C DC-Motor Controller

Key Features

  • Full-bridge driver for brushed DC motors
  • Adjustable acceleration and deceleration ramps
  • Adjustable current limit for motor and mechanical protection
  • Two adjustable speed settings
  • Optional analog speed and current-limit control
  • Continuous and impulse control modes
  • Separate forward and reverse limit inputs
  • Selectable NPN or PNP input logic
  • Configurable freewheel operation
  • Start-kick and automatic-reverse functions
  • Selectable 2 kHz or silent 16 kHz PWM operation
  • Combined fault input and output for synchronized stopping
  • Configuration using EM interfaces or EmenTool software

Overview

EM-241C is a full-bridge DC motor driver designed for applications requiring bidirectional motor control, adjustable motion profiles and configurable protection functions. It provides smooth forward and reverse operation for brushed DC motors and actuators.

Adjustable acceleration and deceleration ramps provide smooth starts, stops and direction changes. The adjustable current limit protects the motor and mechanical system against excessive current and torque and can also be utilized as an electronic end-stop.

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Motor Control Inputs

The FW and BW inputs start the motor in the forward and reverse directions. The STOP input stops the motor, while separate Limit-FW and Limit-BW inputs can be used for direction-specific end-limit switches.

Speed and Current-Limit Control

Two adjustable speed settings are available. The SPEED-2 input activates the second preset speed or can be configured as a 0–5 V or 0–10 V analog speed-control input.

The STOP input can alternatively be configured as a 0–5 V analog current-limit input. In this mode, the input signal corresponds to a current-limit range of 0–20 A.

Continuous and Impulse Modes

In continuous mode, the motor runs for as long as the corresponding direction command remains active. In impulse mode, a short command starts the motor and another command changes or stops the operating state.

Current Limiting and Ramps

The adjustable current limit protects the motor and mechanism during startup, overload or obstruction conditions. During the start ramp, the selected current limit is temporarily increased by 50%, subject to the driver’s maximum starting-current limit.

The start and stop ramps can be adjusted between 0 and 5 seconds.

PWM Frequency Selection

The 2 kHz PWM setting provides the highest continuous and peak current capability. The 16 kHz setting enables quieter motor operation but reduces the available output current.

Freewheel, Start-Kick and Automatic Reverse

Configurable freewheel options release the motor from active drive and electrical braking, allowing the motor shaft to rotate freely.

The start-kick function provides additional starting effort in applications with high starting friction. Automatic reverse can change the motor direction according to the configured operating conditions.

Input Logic

The digital inputs are divided into control and limit groups. Each group can be configured independently for NPN or PNP control logic.

Fault Handling and Synchronized Stop

The FAULT terminal functions as both an input and an output. It is normally high and is pulled low if an overtemperature condition occurs or, depending on the selected parameters, after a current trip.

Pulling the FAULT line below 1 V externally stops the motor and prevents a new start while the signal remains active. Fault terminals from several compatible drivers can be connected together to provide synchronized stopping.

Configuration

Parameters can be adjusted directly using the EM-236 Interface Unit. PC-based configuration is available with EmenTool Lite and the EM-268 interface.

Mobile configuration is available using the EmenTool application and the EM-326 interface.


Technical Data EM-241C

Program version EM-241C v1.7
Supply voltage 10–35 VDC
Adjustable overvoltage limit 15–40 V
Start-up voltage 9 V
Shutdown voltage 8 V
Continuous current at 2 kHz, 100% PWM 15 A (Ta < 50 °C)
Continuous current at 2 kHz, 5–99% PWM 10 A (Ta < 50 °C)
Continuous current at 16 kHz, 100% PWM 10 A (Ta < 50 °C)
Continuous current at 16 kHz, 5–99% PWM 5 A (Ta < 50 °C)
Peak current at 2 kHz 30 A for 5 s
Peak current at 16 kHz 25 A for 5 s
Adjustable current limit 0.1–25 A (max. 30 A at startup)
Start-ramp current-limit boost 50%, subject to a 30 A maximum
Overtemperature limit 100 °C
Adjustable start and stop ramps 0–5 s
PWM frequency 2 kHz / 16 kHz
Speed input range (pin 12) 0–5 V or 0–10 V = 0–100% PWM
Current-limit input range (STOP) 0–5 V = 0–20 A
Digital input levels High = 4–30 V / Low = 0–1 V
Control input impedance typ. 47 kΩ
Limit-FW / Limit-BW input impedance typ. 10 kΩ
Control input response time typ. 5 ms
Fault output NPN open collector, max. 30 V / 50 mA
Fault input activation Uin < 1 V (NPN)
Motor and supply connectors Max. 2.5 mm² cable
Control connectors Max. 1 mm² cable
Molex connector options KK 508 / KK 6410
Dimensions 42 × 72 × 25 mm
Dimensions with DIN-rail base 45 × 80 × 45 mm
EMC CE tested for industrial environments
Operating temperature (Ta) −40…+60 °C
Weight 75 g

Product files

EN_em-241C.pdf (187,99 KB)
EM-241C_ApplicationNote.pdf (86,85 KB)
EN_em-Rail_bases.pdf (2.833,53 KB)
ENemmetenc.pdf (354,19 KB)
EM-241C_3D.zip (2.566,25 KB)
Stock: 50+ pcs.
55,00 €
VAT 0%

Ordering larger quantities +100pcs.

For volume discounts pls. see the Contact Info for Electromen distributors. If you didn´t find your country distributor then ask direct offer from office@electromen.com

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Device design, programming, and laboratory testing

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