EM-295C One-Direction DC Motor Speed Controller

Key Features

  • One-direction speed controller for brushed DC motors
  • Recommended for motors up to 200 W at 12 V
  • Recommended for motors up to 300 W at 24 V
  • Recommended for motors up to 400 W at 48 V
  • Motor-voltage regulation compensates for supply-voltage variations
  • Adjustable RxI load compensation improves speed stability
  • Adjustable current limit for motor and mechanical protection
  • Regenerative braking support
  • Output for a braking resistor or magnetic brake
  • Configurable limit, stop, brake and freewheel inputs
  • Selectable 2 kHz or silent 16 kHz PWM operation
  • Configuration with EM-236 or EmenTool Lite and EM-328

Overview

EM-295C is a high-efficiency, one-direction speed controller for brushed DC motors. It uses pulse-width modulation to provide accurate and efficient motor-speed control over a wide supply-voltage range.

Motor voltage is regulated against variations in the supply voltage. Adjustable RxI load compensation improves speed stability when the motor load changes, particularly at low speeds. The adjustable current limit can be used to restrict motor torque or stop the motor during an overload condition.

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Speed Regulation and Load Compensation

The EM-295C regulates the motor voltage against supply-voltage variations, helping the motor maintain the requested speed when the input voltage changes.

Adjustable RxI load compensation increases the motor drive as the load rises. This improves speed regulation, especially at low motor speeds where load-related speed changes are usually most noticeable.

Current Limiting

The adjustable current limit restricts motor current and torque. Depending on the selected settings, the current limit can regulate the output during loading or stop the motor when an overload condition occurs.

Ramps and PWM Frequency

Independently adjustable start and stop ramps provide smooth acceleration and deceleration. Both ramps can be adjusted between 0 and 2.5 seconds.

The driver supports selectable 2 kHz and 16 kHz PWM frequencies. The 2 kHz setting provides the highest continuous current capacity, while 16 kHz enables quieter motor operation with slightly reduced current capability.

Control and Auxiliary Inputs

Two configurable control inputs are available for functions such as end-limit stopping, external stop, braking and freewheel control. The inputs use positive PNP control logic.

Braking and Output 1

Output 1 can be configured to control an external braking resistor or a magnetic brake. The output is an NPN open-collector output with a maximum current of 3 A.

A flyback diode must be used when Output 1 controls an inductive load such as a magnetic brake coil.

Recommended Braking Resistors

12 V system Greater than 4.7 Ω
24 V system Greater than 10 Ω
48 V system Greater than 22 Ω

Fault Indication

The indication output on pin 11 follows the status of the onboard fault LED. It can be used to transmit fault or status information to an external control system.

Configuration

Parameters can be configured using the EM-236 Interface Unit. The interface is connected to the red onboard connector of the driver.

PC-based configuration is available using the EM-328 interface and EmenTool Lite. Functions such as Output 1 can be assigned through parameters, including parameter 11 where applicable.

Comparison: EM-295C and EM-296C

Feature EM-295C EM-296C
Motor direction One direction Two directions, four-quadrant operation
Regenerative braking Yes Yes
Recommended motor power 200 W at 12 V
300 W at 24 V
400 W at 48 V
200 W at 12 V
300 W at 24 V
400 W at 48 V
Continuous current at 2 kHz 25 A 25 A
Continuous current at 16 kHz 20 A 20 A
Peak motor current 40 A for 10 s 40 A for 10 s
Current limit Adjustable Adjustable
Start and stop ramps 0–2.5 s, adjustable 0–2.5 s, adjustable
Brake-resistor output Output 1, max. 3 A Output 1, max. 3 A
Magnetic-brake control Yes Yes
Auxiliary input functions Limit, stop, brake or freewheel Limit, stop, brake or freewheel
Fan option No Yes, for increased continuous current
Operating temperature −40…+70 °C −40…+70 °C
Weight 80 g 115 g without fan / 130 g with fan


Technical Data EM-295C v3

Nominal supply voltage 12–48 VDC
Supply voltage limits 10–58 VDC
Adjustable overvoltage shutdown max. 60 V
Continuous motor current at 2 kHz 25 A (Ta < 50 °C)
Continuous motor current at 16 kHz 20 A (Ta < 50 °C)
Peak motor current 40 A for 10 s
Voltage drop at full speed typ. 0.7 V
PWM frequency 2 kHz or 16 kHz
Adjustable start ramp 0–2.5 s
Adjustable stop ramp 0–2.5 s
Control input range 0–5 V or 0–10 V, adjustable
Motor output range 0–10 V to 0–55 V, adjustable
Output 1 NPN open collector with 2.2 kΩ pull-up
Output 1 maximum current 3 A; flyback diode required with an inductive load
Indication output (pin 11) PNP open collector, 12 V / max. 10 mA
Control input 1 PNP, Rin 100 kΩ
Control input 2 PNP, Rin 10 kΩ
Digital input levels Low = 0–1 V / High = 4–30 V
Power connectors Max. 2.5 mm² cable
Control connectors Max. 1 mm² cable
EMC EN 50081-2 and EN 50082-2, industrial environment
Operating temperature (Ta) −40…+70 °C
Weight 80 g

Product files

EN_em-295C.pdf (44,01 KB)
EN_em-Rail_bases.pdf (2.833,53 KB)
Stock: 50+ pcs.
51,00 €
VAT 0%

Ordering larger quantities +100pcs.

For volume discounts pls. see the Contact Info for Electromen distributors. If you didn´t find your country distributor then ask direct offer from office@electromen.com

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