EM-356C Brushless DC-motor driver with Modbus

Key Features

  • Brushless DC motor driver with Hall sensor feedback
  • 120° Hall commutation
  • True 4-quadrant power stage with regenerative braking
  • 12–48 V nominal operating voltage
  • 15 A continuous and 40 A peak motor current
  • Adjustable acceleration and deceleration ramps
  • Open-loop and closed-loop speed control
  • Direction, start/stop, disable, and speed-2 inputs
  • Analog speed and current-limit control (PWM-compatible)
  • PNP indication output for fault status
  • Optional RS-485 Modbus interface
  • Overvoltage, undervoltage, and overtemperature protection

Overview

EM-356C is a compact brushless DC motor driver with Hall sensor feedback and an efficient MOSFET power stage. The driver is designed for motors using 120° Hall commutation.

A true 4-quadrant power stage enables regenerative braking. During braking, the supply voltage rises and can be controlled using a braking resistor. In battery-powered systems, the regenerated energy can be returned to the battery, eliminating the need for a braking resistor.

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Control Features

The EM-356C includes digital command inputs for direction, start/stop, disable, and speed-2 activation. Analog inputs are provided for speed and current-limit control.

A PNP indication output provides external fault signalling. Fault conditions are also indicated by an on-board LED. Several input and output functions can be modified using parameters.

Regenerative Braking

The true 4-quadrant power stage allows controlled operation and braking in both directions. When the motor decelerates, mechanical energy is converted back into electrical energy.

A suitable braking resistor can be connected to limit the resulting rise in supply voltage. When the driver is powered from a rechargeable battery, the regenerated energy can be returned to the battery.

Speed Control Modes

The EM-356C provides two selectable speed control modes:

  • Open loop (direct control): motor voltage is proportional to the control voltage, providing operation similar to a conventional DC motor controller.
  • Closed loop: Hall sensor feedback is used to regulate motor speed, providing accurate speed control when the load changes.

Acceleration and Deceleration Ramps

Adjustable start and stop ramps operate in both speed control modes. The speed range, closed-loop RPM range, and ramp times can be configured using parameters.

Analog and PWM Control

The analog inputs can be used for both speed and current-limit control. The speed input range can be selected from 0–5 V up to 0–10 V.

The analog inputs include a 100 Hz filter, allowing PWM signals to be used for speed and current-limit control.

Current Limit

The motor current limit can be set from 1 to 40 A in 1 A steps. An external 0–5 V analog signal can also be used for current-limit control, with 0–5 V corresponding to 0–40 A.

Protection

The driver includes protection against overvoltage, undervoltage, and overtemperature. Overvoltage shutdown occurs at 60 V, and overtemperature shutdown occurs at 90°C.

Optional RS-485 Modbus Interface

The EM-356C can optionally be equipped with an RS-485 Modbus interface. It enables external control, parameter adjustment, and monitoring from a host system or PLC.

Parameter Setting and Monitoring

Parameters can be configured digitally using the EM-236 Interface Unit. PC-based configuration is available using EmenTool Lite together with the EM-328 adapter cable.

Parameter settings are stored in the driver’s non-volatile memory. The interface can also be used to monitor motor current and RPM.

Cooling Fan Option

A version with a cooling fan is available for applications requiring higher continuous current. The maximum continuous current increases from 15 A to 20 A when the fan-cooled version is used at an ambient temperature of 40°C.

Installation

The device can be installed on a DIN-rail mounting base. Optional enclosure versions are available for different installation environments.


Technical Data EM-356C (C-Series)

Supply voltage 12–48 V nominal (11–56 VDC)
Overvoltage shutdown 60 V
Idle current Typ. 30 mA
Maximum continuous current 15 A at Tamb = 40°C
Maximum continuous current with fan 20 A at Tamb = 40°C
Maximum peak current 40 A for max. 2 s
Maximum brake output current 5 A
PWM frequency Typ. 16 kHz
Overtemperature shutdown 90°C
Current-limit setting 1–40 A in 1 A steps
Current-limit analog scale 0–5 V = 0–40 A
Digital input OFF level 0–1 V or open
Digital input ON level 4–30 V
Digital input impedance 10 kΩ
Digital input response time 2 ms
Speed input range 0–5 V up to 0–10 V
Analog input impedance 100 kΩ
Analog input filter 100 Hz
Indication output PNP 12 V, max. 30 mA
Fan output NPN, max. 70 mA
EMC Measured for industrial environment
PCB flammability class UL94V-0
Dimensions 89 × 73 × 32 mm (height 44 mm with fan)
Weight 150 g (200 g with fan)

Product files

EM-356C.pdf (1.272,00 KB)
EN_em-352_367_Modbus_Data_Address_1v1.pdf (134,34 KB)
AN-352-356-366.pdf (92,43 KB)
Test_Modbus_connection_with_Qmodbus.pdf (209,15 KB)
EN_em-Rail_bases.pdf (2.833,53 KB)
Stock: 50+ pcs.
92,00 €
VAT 0%

Ordering larger quantities +100pcs.

For volume discounts pls. see the Contact Info for Electromen distributors. If you didn´t find your country distributor then ask direct offer from office@electromen.com

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