EM-A24C-JS1 DC-Motor Driver

Key Features

  • Compact driver for joystick-controlled brushed DC motors
  • Efficient full-bridge MOSFET power stage
  • Low electromagnetic emissions for easy system integration
  • Joystick and thumb-throttle control
  • Automatic two- or three-point joystick calibration
  • Adjustable current limit up to 25 A
  • Adjustable acceleration and deceleration ramps
  • Load compensation for improved motor control
  • Selectable 2 kHz or quiet 16 kHz PWM frequency
  • Up to 12 A continuous and 30 A peak motor current
  • Adjustable overvoltage protection and dynamic braking
  • Digital parameter setting with EM-236
  • PC configuration using EM-328 and EmenTool Lite
  • Firmware upgrade support through the EmenTool interface

Overview

EM-A24C-JS1 is a compact full-bridge driver for joystick-controlled brushed DC motors. It is based on the proven EM-241 driver platform and is designed for embedded and OEM motor control applications.

The driver includes an efficient H-bridge power stage with low electromagnetic emissions. Joystick and thumb-throttle control provide proportional forward and reverse operation from a single analog input.

Two selectable PWM frequencies are available. The 2 kHz setting provides the highest output-current capacity, while the 16 kHz setting provides quieter motor operation above the normal audible range.

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Joystick and Thumb-Throttle Control

The EM-A24C-JS1 firmware is optimized for analog joystick and thumb-throttle applications. The analog input provides proportional control of motor speed and direction.

Moving the control away from its neutral position selects the direction and increases motor output according to the input voltage.

Automatic Calibration

The calibration function can use either two or three reference points, depending on the selected control mode and input device.

Calibration allows the driver to learn the usable input range and establish the required endpoints and neutral position. This compensates for differences between individual joysticks and thumb-throttle sensors.

Power Stage

The efficient H-bridge power stage provides proportional forward and reverse motor control. It can supply up to 12 A continuously and 30 A momentarily, depending on the selected PWM frequency, duty cycle and operating conditions.

The adjustable current limit protects the motor, driver and mechanical system against excessive current and torque. During start-up, the available current limit can temporarily reach 30 A.

Acceleration and Deceleration Ramps

Start and stop ramps can be adjusted between immediate response and five seconds. The ramps provide smooth acceleration, deceleration and direction changes.

Ramp control reduces mechanical shock and helps prevent sudden current peaks when the joystick command changes rapidly.

Load Compensation

Load compensation helps reduce motor-speed variation caused by changes in mechanical load. The function can improve low-speed control and provide more consistent actuator response.

Selectable PWM Frequency

The 2 kHz PWM setting provides the highest continuous and peak-current capacity.

The 16 kHz setting moves the switching frequency above the normal audible range and provides quieter motor operation with reduced continuous and peak-current capacity.

Overvoltage Protection

The adjustable overvoltage limit can be set between 15 V and 40 V. When the selected limit is reached, the motor is switched to freewheel operation to reduce energy transfer back to the supply.

If the voltage reaches 40 V, dynamic braking is activated by short-circuiting the motor terminals. This helps control voltage generated by the motor during deceleration or when driven by an external load.

Fault Input and Output

The NPN open-collector fault output can be used to indicate controller fault conditions to an external control system.

An active-low fault input is also available. Pulling the input below 1 V stops motor operation according to the configured fault behaviour.

Configuration With EM-236

Controller parameters can be configured digitally using the EM-236 Interface Unit. Adjustable parameters include the current limit, start and stop ramps, joystick calibration and other application-specific functions.

Digital parameter setting provides repeatable adjustments and allows settings to be copied between several controller units.

PC Configuration and Firmware Updates

The EM-328 USB interface allows the controller to be connected to a PC running EmenTool Lite. The software can be used for parameter setting, monitoring and supported firmware-update functions.

Installation Options

The compact driver can be installed directly using screw mounting. An optional DIN-rail mounting base is available for control-cabinet installations.

EMC Performance

The power stage is designed for low electromagnetic emissions. This can reduce the need for additional suppression components, although EMC compliance must always be verified for the complete final installation.

Typical Applications

The EM-A24C-JS1 is suitable for mobile machinery, small lifting and handling equipment, adjustable work platforms, valve and damper actuators, vehicle equipment and OEM systems requiring proportional joystick control.


Technical Data EM-A24C-JS1

Firmware version v1.8
Continuous supply voltage 10–35 VDC, maximum
Adjustable overvoltage limit 15–40 V; motor switched to freewheel
Dynamic-braking overvoltage limit 40 V; motor terminals short-circuited
Start-up voltage 9 V
Shutdown voltage 8 V
Continuous output current at 2 kHz 12 A at 100% duty cycle / 7 A at 5–99% duty cycle, Ta < 50 °C
Continuous output current at 16 kHz 8 A at 100% duty cycle / 4 A at 5–99% duty cycle, Ta < 50 °C
Peak current at 2 kHz 30 A for max. 5 s
Peak current at 16 kHz 25 A for max. 5 s
Adjustable current limit 0.1–25 A, max. 30 A during start-up
Overtemperature limit 100 °C
Adjustable start and stop ramps 0–5 s
PWM frequency 2 kHz / 16 kHz, selectable
Joystick input range 0–5 V
Digital input levels High = 4–30 V / Low = 0–1 V
Control-input impedance typ. 47 kΩ
Limit-FW / Limit-BW input impedance typ. 10 kΩ
Control-input response time typ. 5 ms
Fault output NPN open collector, max. 30 V / 50 mA
Fault input activation Active when Uin < 1 V (NPN)
Motor and supply connectors Max. 2.5 mm² cable
Control connectors Max. 1 mm² cable
Module dimensions 42 × 72 × 25 mm
Dimensions with DIN-rail base 45 × 80 × 45 mm
EMC CE tested for industrial environments
Operating temperature (Ta) −40…+60 °C
Weight 75 g

Product files

EM-A24C-JS1.pdf (56,86 KB)
EM-A24_3D.zip (918,54 KB)
Stock: 25 pcs.
34,00 €
VAT 0%

Ordering larger quantities +100pcs.

For volume discounts pls. see the Contact Info for Electromen distributors. If you didn´t find your country distributor then ask direct offer from office@electromen.com

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100% Finnish production chain

Device design, programming, and laboratory testing

Short delivery time

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