EM-379 Brushless Motor Driver with Modbus RS-485

Key Features

  • Brushless DC motor driver with hall sensor feedback
  • True 4-quadrant power stage with regenerative braking
  • Open-loop and closed-loop speed control modes
  • Digital and analog control inputs
  • RS-485 Modbus RTU control and monitoring
  • Optional joystick and ArduPilot PWM control modules
  • Configurable stop brake and hold current modes
  • Shutdown input for ultra-low idle current mode
  • Cooling fan output with automatic thermal activation

Overview

EM-379 is a high-power brushless DC motor driver with hall sensor feedback and an efficient MOSFET power stage. The driver supports 120° commutation and includes a true 4-quadrant power stage, enabling regenerative braking.

During regenerative braking the supply voltage rises. This voltage rise can be controlled with a braking resistor, or in battery-powered systems the regenerated energy can be directed back into the battery, eliminating the need for a braking resistor.

Cooling is implemented through the aluminum base plate. In high-power applications an additional heatsink or mounting to a sufficient metal structure may be required.

Control Interfaces

The EM-379 includes digital command inputs such as:

  • Direction
  • Brake
  • Start / Stop
  • Disable
  • Speed-2 activation

Analog inputs are available for speed and current control. The driver can alternatively be controlled and monitored through RS-485 Modbus RTU.

Two NPN outputs are available for:

  • Fault indication
  • Overcurrent indication

Several input and output functions can be configured with parameters.

Protection and Safety Functions

The driver includes protection against:

  • Overvoltage
  • Undervoltage
  • Overtemperature

Fault conditions are indicated with an on-board fault LED. Overtemperature and current limit events can be reset using:

  • Reset input
  • Reset timer
  • Setting analog speed command to zero

Speed Control Modes

  • Open loop: motor voltage follows the control voltage similarly to a standard DC motor.
  • Closed loop: hall sensor feedback is used for accurate speed regulation.

Start and stop ramps operate in both modes. Speed range, closed-loop RPM range and ramp settings are parameter adjustable.

Filtered analog inputs also support PWM control signals for speed and current control.

Optional Control Methods

The EM-379 supports additional control methods through optional auxiliary cards connected to the A1 socket:

  • Symmetric ± signal control for joystick applications
  • ArduPilot PWM input commonly used with RC and remote-control receivers

Configuration and Monitoring

Settings can be configured digitally using the EM-236A Interface Unit or with a PC running EmenTool Lite together with the EM-328 adapter cable.

Parameters are stored in non-volatile memory.

DIP switches are also available for selecting:

  • Regeneration mode
  • Stop brake mode
  • Hold current mode

These special braking modes improve holding torque during stop conditions.

Shutdown and Cooling Functions

The special shutdown input forces the driver into low power consumption mode. This input overrides all other control commands and immediately disables motor operation.

The device also includes a dedicated cooling fan output. The fan is activated automatically when the temperature rises above 65°C.


Technical Data EM-379

Supply voltage 12–48 V (11–60 VDC)
Overvoltage limit 15–65 V (adjustable)
Idle current typ. 30 mA
Idle current (shutdown) "open" or low < 0.5 mA
Max current (continuous) 60 A (Tamb. 50 °C)
Max current (continuous with fan) 70 A
Max current peak 80 A (max. 5 s)
Notice Continuous current > 20 A requires additional heatsink
Max brake output current 20 A (pin 21)
Recommended brake resistor 1.5–10 Ω
PWM frequency typ. 16 kHz
Overtemperature shutdown 90 °C
Fan output activation > 65 °C
Current limit setting 1–100 A (step 1 A)
Current limit analog scale 0–5 V = 0–100 A
Digital input logic level "off" = 0–1 V or open / "on" = 4–30 V
Logic input impedance 10 kΩ
Shutdown input open or < 1 V (= low idle)
Digital input response time 2 ms
Analog input range 0–5 V up to 0–10 V
Analog input impedance 100 kΩ
Analog input filter 100 Hz
RS-485 9600 / 19200 baud, Modbus RTU
Overcurrent output NPN max. 2 A / 60 V
Fault output NPN max. 50 V / 50 mA
Fan cooling output 12 V max. 100 mA
EMC Measured
PCB flammability class UL94V-0
Dimensions 143 × 110 × 32 mm
Weight 340 g / 360 g with fan

Tuotetiedostot

EM-379.pdf (431,05 KB)
EM-379-3D.zip (13 870,38 KB)
EM-347B_Modbus_Data_Address_1v0.pdf (134,22 KB)
Test_Modbus_connection_with_Qmodbus.pdf (209,15 KB)
Varastosaldo: 50+ kpl
156,00 €
VAT 0%

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