EM-339A-48V-SPF Positioning Driver with Modbus RS485

Key Features

  • Synchronized positioning controller for two brushed DC motors or actuators
  • Designed for nominal 24–48 VDC systems
  • Quadrature pulse feedback using 0° and 90° pulse signals
  • Compatible with Hall sensors, reed switches and other pulse sensors
  • Analog position command using voltage or current signals
  • Supports 0–5 V, 0–10 V and 4–20 mA control signals
  • Adjustable analog position-command range
  • Automatic actuator speed and position correction
  • Automatic stop if synchronization error cannot be corrected
  • Safety-switch input with line monitoring
  • Configurable safety-reverse function
  • Adjustable current limit and motion ramps
  • Selectable 2 kHz or silent 16 kHz PWM operation
  • RS-485 Modbus control, configuration and monitoring

Overview

EM-339A-48V-SPF is a synchronized positioning controller for two brushed DC motors or actuators operating from nominal 24–48 VDC supplies. It uses quadrature pulse feedback from both actuators to monitor their speed, direction and relative position.

The SPF firmware uses an analog position command, allowing the driver to operate as a two-axis servo controller. Both actuators are driven toward the requested position while the integrated synchronization control keeps them aligned throughout the movement.

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Analog Position Control

The requested position can be supplied as a 0–5 V, 0–10 V or 4–20 mA analog signal. The usable setpoint range can be adjusted through parameters to match the required mechanical movement range.

Voltage signals use a 10 kΩ input impedance. In 4–20 mA mode, the input uses a 250 Ω measuring resistance.

Pulse Feedback and Synchronization

Each actuator must provide two pulse signals with a 0°/90° phase difference. The signals can be generated by Hall sensors, reed switches or other compatible switching sensors.

The quadrature signals allow the driver to determine both movement and direction. Pulse inputs can be configured for either positive-going or negative-going signals.

The controller compares the pulse counts from both actuators and adjusts their speeds during movement. If the permitted synchronization error is exceeded and the difference cannot be corrected, both motors are stopped to help prevent twisting, jamming and mechanical damage.

Motion Adjustment

Adjustable acceleration and deceleration ramps provide smooth starts, stops and direction changes. The ramp time can be adjusted between 0 and 2 seconds.

Current and Temperature Protection

The adjustable current limit protects the motors, actuators and mechanical system against excessive current, torque and force. The current limit can be set between 1 A and 25 A.

The power stage includes temperature protection with a 120 °C limit.

PWM Frequency Selection

The driver supports selectable 2 kHz and 16 kHz PWM frequencies. The 2 kHz setting provides the highest motor-current capacity, while 16 kHz enables quieter operation with reduced current capability.

Safety Switch and Safety Reverse

The controller supports a safety-switch input with line monitoring. This allows the electrical condition of the safety circuit to be monitored in addition to the switch state.

A configurable safety-reverse function can automatically reverse the actuators for a parameter-defined time after a safety event or obstruction is detected.

Fault and Brake Outputs

The active pull-down fault output can provide external fault or status indication. A separate high-current pull-down brake output is available for controlling a compatible external braking device or load.

Modbus Communication

The integrated two-wire RS-485 interface supports the Modbus RTU protocol. It enables remote control of the driver as well as parameter setting and monitoring of operating values.

Supported communication speeds are 9600 and 19200 bit/s. Detailed bus operation is described in a separate Modbus instruction guide.

Configuration Options

Parameters can be configured using the EM-236 Interface Unit. PC-based configuration is available with EmenTool Lite and the EM-268 interface.

Parameter adjustment is also available using the EmenTool mobile application with a compatible smartphone interface.


Technical Data EM-339A-48V-SPF

Nominal supply voltage 24–48 VDC
Supply voltage range 20–58 VDC
Undervoltage shutdown 8 V
Restart voltage 10 V
Quiescent current 15 mA
Continuous motor current at 2 kHz 2 × 8 A
Peak motor current at 2 kHz 2 × 15 A at 25% duty cycle
Continuous motor current at 16 kHz 2 × 5 A
Peak motor current at 16 kHz 2 × 10 A at 25% duty cycle
PWM frequency 2 kHz / 16 kHz
Adjustable current limit 1–25 A
Power-stage temperature limit 120 °C
Adjustable ramp times 0–2 s
Maximum pulse-input frequency 700 Hz per input channel
Pulse-input pull-up or pull-down resistance 10 kΩ
Digital input levels OFF = 0–1 V / ON = 4–30 V
Control input impedance 47 kΩ
Analog position-command ranges 0–5 V / 0–10 V / 4–20 mA
Analog voltage-input impedance 10 kΩ
Analog current-input resistance 250 Ω in 4–20 mA mode
Fault output Active pull-down, max. 100 mA
Brake output Active pull-down, max. 2 A
Auxiliary output 5 V / max. 20 mA
RS-485 Two-wire half-duplex, Modbus RTU, 9600 or 19200 bit/s
Dimensions 78 × 73 × 25 mm
Operating temperature −20…+60 °C
Weight 110 g
EMC EN 55022B and EN 61000-6-2 / EN 61000-4-2…-6

Product files

EN_em-339A-48V-SPF.pdf (718,37 KB)
Modbus_registers_EM-339A-SPF_31.1.2022.pdf (417,90 KB)
Modbus_common_part_10.2.2021.pdf (393,18 KB)
EN_em-Rail_bases.pdf (2 833,53 KB)
EM-339A__3D.zip (2 224,61 KB)
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