EM-337A-SPF positioning Driver for 4 parrallel DC-motor with Modbus RS485

Key Features

  • Servo-type positioning controller for four brushed DC motors
  • Four independent full-bridge power stages
  • Pulse-feedback synchronization of four actuators
  • Analog position command with adjustable input range
  • Alternative control through an RS-485 bus
  • Automatic speed and position correction during movement
  • Adjustable synchronization-error limit
  • Automatic stop if the permitted synchronization error is exceeded
  • Adjustable acceleration and deceleration ramps
  • Load compensation for asymmetric mechanical loads
  • Adjustable current limit for motor and mechanical protection
  • Selectable NPN or PNP input logic
  • Selectable 2 kHz or silent 16 kHz PWM operation
  • Analog position, fault and brake outputs

Overview

EM-337A-SPF is a synchronized positioning controller for four brushed DC motors or actuators. It incorporates four full-bridge power stages and uses pulse feedback from each actuator to maintain synchronized speed and position.

The SPF firmware uses an analog position command, allowing the driver to operate as a multi-axis servo controller. All four actuators are positioned according to the same setpoint while the synchronization control keeps them aligned throughout the movement.

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Analog Position Control

The requested actuator position is supplied as a 0–5 V or 0–10 V analog signal. The usable setpoint range can be adjusted through parameters to match the required mechanical movement range.

The controller drives all four actuators toward the commanded position while continuously monitoring their pulse feedback signals.

Four-Motor Synchronization

Each actuator must provide a pulse feedback signal representing its movement. The EM-337A-SPF compares the feedback from all four channels and adjusts the individual motor speeds so that the actuators remain synchronized.

This active correction compensates for differences in actuator speed, mechanical friction and loading. It is particularly useful when several actuators move a common structure in parallel.

Synchronization Protection

A configurable difference limit determines the maximum permitted synchronization error. If the controller cannot correct the difference and the limit is exceeded, all four motors are stopped. This helps prevent twisting, jamming and mechanical damage.

Motion Adjustment

Adjustable acceleration and deceleration ramps provide smooth starts, stops and direction changes. Load compensation improves operation when the individual actuators are subjected to unequal or changing loads.

Current and Temperature Protection

The adjustable current limit protects the motors, actuators and mechanical structure against excessive current, torque and force. The current limit can be set between 1 A and 25 A.

The driver includes a 90 °C overtemperature limit and a separate 120 °C power-stage shutdown threshold.

PWM Frequency Selection

The driver supports selectable 2 kHz and 16 kHz PWM frequencies. The 2 kHz setting provides the highest motor-current capacity, while 16 kHz enables quieter operation with reduced current capability.

Input Logic

The digital control inputs can operate with either NPN or PNP logic. In NPN mode, an input is active at 0–1 V. In PNP mode, an input is active at 4–30 V.

Position and Status Outputs

A 0–5 V analog position output is available for external position indication. The NPN open-collector fault output can be used to transmit fault information to an external control system.

A 5 V auxiliary output is available for compatible sensors or external control circuitry. The driver also includes a high-current NPN brake output.

RS-485 Bus Control

The driver can alternatively be controlled through its half-duplex RS-485 interface. Supported communication speeds are 9.6 and 19.2 kbit/s.

Installation Options

The EM-337A-SPF is available as a bare controller card or installed in a DIN-rail base. Fibox enclosure options are also available. The larger PC175/100 enclosure can be supplied with an integrated 300 VA power supply.


Technical Data EM-337A-SPF

Nominal supply voltage 12–24 VDC
Supply voltage range 10–35 VDC
Undervoltage shutdown 8 V
Overvoltage limit 38 V
Idle current < 20 mA
Continuous motor current at 2 kHz 4 × 10 A
Continuous motor current at 16 kHz 4 × 5 A
Motor current at 25% duty cycle, 2 kHz 4 × 15 A
Motor current at 25% duty cycle, 16 kHz 4 × 7 A
Motor current at 10% duty cycle, 2 kHz 4 × 20 A
Motor current at 10% duty cycle, 16 kHz 4 × 8 A
Maximum starting current 4 × 25 A
Adjustable current limit 1–25 A
Overtemperature limit 90 °C
Power-stage overtemperature shutdown 120 °C
PWM frequency 2 kHz or 16 kHz
NPN input logic ON = 0–1 V / OFF = 4–30 V or open
PNP input logic ON = 4–30 V / OFF = 0–1 V or open
Control input impedance typ. 47 kΩ or 10 kΩ
Maximum pulse-input frequency 700 Hz per input channel
Pulse-input pull-up or pull-down resistance 10 kΩ
Fault output NPN open collector, max. 30 V / 50 mA
Auxiliary output 5 V / max. 20 mA
Position output 0–5 V, Rout 1 kΩ
Position command input 0–5 V or 0–10 V
Brake output NPN, max. 4 A
RS-485 Two-wire half-duplex, 9.6 or 19.2 kbit/s
Supply connectors Max. 4 mm² cable
Motor connectors Max. 2.5 mm² cable
Control connectors Max. 1.5 mm² cable
Operating temperature (Ta) −40…+60 °C
Weight 190 g
EMC EN 55022B and EN 61000-6-2 / EN 61000-4-2…-6
Card dimensions 142 × 73 × 28 mm
Dimensions with DIN-rail base 145 × 127 × 50 mm
Fibox PC150/60 enclosure 180 × 130 × 60 mm
Fibox PC175/100 enclosure 180 × 180 × 100 mm, includes 300 VA power supply

Product files

EN_em-337A-SPF.pdf (752.29 KB)
EN_em-Rail_bases.pdf (2,833.53 KB)
EM-337_3D.zip (4,712.64 KB)
Stock: 4 pcs.
156,00 €
VAT 0%

Ordering larger quantities +100pcs.

For volume discounts pls. see the Contact Info for Electromen distributors. If you didn´t find your country distributor then ask direct offer from office@electromen.com

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Device design, programming, and laboratory testing

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