EM-363C DC-Motor Controller with Modbus RS485

Key Features

  • Full-bridge DC motor controller for forward and reverse operation
  • RS-485 Modbus RTU for control and monitoring
  • Adjustable acceleration and deceleration ramps
  • Adjustable current limit for motor protection and end-stop applications
  • Two preset speeds with optional analog speed control
  • Separate forward and reverse limit inputs
  • Selectable continuous and impulse control modes
  • Selectable 2 kHz / 16 kHz PWM frequency
  • Configurable NPN / PNP input logic
  • Special functions including start-kick, auto reverse and freewheel
  • Industrial metal housing with lockable spring-cage connectors

Overview

EM-363A is a full-bridge DC motor controller designed for applications requiring flexible motor control and additional programmable functions. Forward and reverse operation is controlled with dedicated FW and BW inputs.

Adjustable acceleration and deceleration ramps provide smooth starts and stops, while the adjustable current limit protects the motor against overcurrent. The current limit can also be utilized in end-stop applications.

The EM-363A provides two configurable speeds. The SPEED-2 input activates the preset second speed and can alternatively be used as a 0–5 V analog speed control input. The STOP input can also be configured for analog current limit control.

Control Modes and Inputs

The controller provides dedicated inputs for the main motor control functions:

  • FW – forward run
  • BW – reverse run
  • STOP – motor stop or optional current limit control
  • LIMIT FW – forward direction limit
  • LIMIT BW – reverse direction limit
  • SPEED-2 – preset second speed or analog speed control
  • DISABLE – disables motor operation

Two selectable operating modes are available:

  • Continuous mode: the motor runs as long as the corresponding control input remains active.
  • Impulse mode: a short command starts the motor and the operating state remains active until a new command changes it.

Control and limit inputs are divided into separate groups. The input logic of each group can be individually configured for NPN or PNP operation.

Modbus RS-485 Control

The EM-363A includes an RS-485 interface with Modbus RTU protocol for integration with PLCs, automation systems and other Modbus controllers. The Modbus interface can be used for controlling and monitoring the motor controller.

Supported communication speeds are 9600 and 19200 bps.

Fault and Protection Functions

The FAULT terminal provides both input and output functionality. During normal operation the signal is high. The output is pulled low in an overtemperature condition and, depending on the configuration, during a current trip.

Pulling the FAULT line low externally stops the motor and prevents a new start. Fault lines from multiple controllers can therefore be linked together to provide synchronous shutdown of several drives.

The adjustable current limit protects the motor against excessive current and can also be used as part of an end-stop function.

PWM and Special Functions

The PWM frequency can be selected between 2 kHz and 16 kHz. The 16 kHz setting provides quieter motor operation, while the 2 kHz setting allows higher output current.

Additional configurable functions include:

  • Start-kick for applications requiring increased starting action
  • Auto reverse
  • Freewheel for releasing the motor shaft

Configuration

Parameters can be configured using several Electromen interface options:

  • EM-236 Interface Unit
  • EM-268 with EmenTool Lite PC software
  • EM-326 with EmenTool App for smartphones

Mechanical Design and Installation

The EM-363A is supplied in a robust black metal housing with lockable spring-cage connectors designed for industrial and automotive applications.

The controller can be installed horizontally or vertically using screw mounting. Optional DIN-rail mounting is available with the EM-T55 rail fastener.


Technical Data EM-363A

PCB / program version PCB v1 / 363C v1.9
Supply voltage 10–35 VDC continuous max.
Overvoltage limit 15–40 V (adjustable)
Start-up voltage 9 V
Shutdown voltage 8 V
Continuous current, 2 kHz PWM 15 A at 100% speed / 10 A at 5–99% speed (Ta < 50 °C)
Continuous current, 16 kHz PWM 10 A at 100% speed / 5 A at 5–99% speed (Ta < 50 °C)
Peak current (5 s) 30 A at 2 kHz / 25 A at 16 kHz
Current limit 0.1–25 A (max. 30 A at start)
Overheat limit 100 °C
Start / stop ramp 0–5 s (adjustable)
PWM frequency 2 kHz / 16 kHz
Speed input scale (SPEED-2) 0–5 V / 0–10 V (0–100%)
Current limit input scale (STOP) 0–5 V = 0–20 A
Input control logic High = 4–30 V / Low = 0–1 V
RS-485 Modbus RTU, 9600 / 19200 bps
Control input impedance typ. 47 kΩ
Limit FW / BW input impedance typ. 10 kΩ
Control input response time typ. 5 ms
Fault output NPN / PNP open collector, max. 35 V / 1 A
Brake output NPN open collector, max. 35 V / 4 A
Disable input activation Uin < 1 V (NPN)
Motor and supply connectors 2.5 mm²
Control connectors 1 mm²
Dimensions 89 × 26 × 81 mm (H = 88 mm with EM-T55 rail foot)
Weight 169 g
EMC CE-tested for industrial environment
Operating temperature (Ta) −40 … +60 °C

Product files

EN_em-363C.pdf (604,48 KB)
Modbus_common_part_10.2.2021.pdf (393,18 KB)
Modbus_EM-C_Drivers_19.10.2020.pdf (189,83 KB)
EM-Rail_bases.pdf (2.833,53 KB)
Stock: 50+ pcs.
76,00 €
VAT 0%

Ordering larger quantities +100pcs.

For volume discounts pls. see the Contact Info for Electromen distributors. If you didn´t find your country distributor then ask direct offer from office@electromen.com

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